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It’s easy to get complacent about your current state, but what if it’s holding you back? 

Take your plant to the next level of capacity, flexibility, and productivity to set the stage for growing your business.

 

It’s easy to get complacent about your current state, but what if it’s holding you back?
 
Take your plant to the next level of capacity, flexibility, and productivity to set the stage for growing your business.
manufacturing-consulting-opex

Incremental improvements can add up to major change, but many manufacturers struggle to identify which operational improvements will create the biggest impact. MAGNET’s Operational Excellence team helps manufacturers quickly diagnose and prioritize improvements that increase capacity, reduce waste, and accelerate throughput. These three proven offerings provide a fast, ROI-focused starting point.

If you're struggling with:

  • Spending too much time moving materials between operations
  • Workers standing around waiting for parts
  • Parts traveling across the plant multiple times before they’re finished
  • Congestion or safety issues caused by how work flows through your factory
  • Finished goods piling up while the team tries to stage shipments

then-you-need-2

 

Digitally Designed Plant Layout

To Improve Factory Flow

Many growing companies add equipment, processes, and people incrementally, which eventually leads to an inefficient plant layout. Layout redesign used to take months. With modern 360° cameras and CAD, we quickly capture a digital image of your equipment and processes—no guessing, hand sketches, or magnet boards—so we can design the best layout for how your work actually flows.

Investment: $3,000–$5,000 design (optional implementation available)
Timeframe: 2–3 weeks
ROI: 3 months post-implementation
Bottom line: Improve your factory flow for less material handling, faster flow, and shorter time from order to cash.

If you're struggling with:

  • Workers wasting time looking for tools, materials, or supplies
  • Work areas looking different every shift
  • Slow or inconsistent setup and changeovers
  • Machines breaking down because of debris, chips, or oil buildup
  • Safety risks caused by cluttered or poorly organized workspaces

then-you-need-2

 

5S Workshop and Implementation

To Create Organized, High-Productivity Workspaces

When workers take ownership of their workspace and keep it organized, productivity improves, and problems become easier to see and solve. This multi-week workshop focuses on team buy-in and a learn-then-do approach that immediately improves the workspace. Teams see quick wins and begin replicating the improvements across the plant. 

Investment: $2,000–$4,000
Timeframe: 10 weeks
ROI: 6 months
Bottom line: Create organized, high-productivity workspaces to improve productivity, quality, and safety.

If you're struggling with:

  • Bottlenecks at certain workstations or assembly areas
  • Work-in-process piling up between operations
  • Workers standing idle in one area while another part of the plant is falling behind
  • Not knowing where to focus improvement efforts
  • Orders taking longer than they should to move through the plant

then-you-need-1

 

Value Stream Mapping

To Eliminate Bottlenecks and Increase Throughput

In a high-performing factory, labor, equipment, and material flow are balanced so work moves smoothly from one step to the next. Value stream mapping identifies the bottlenecks that limit flow and pinpoints where labor, process, or equipment improvements will have the biggest impact—prioritized with an ROI for each action.

Investment: $7,000–$12,000 (optional implementation available)
Timeframe: 4–6 weeks
ROI: 6–12 months post-implementation
Bottom line: Know exactly where to invest time and capital to eliminate bottlenecks and increase throughput.

Which of these low-risk, high-reward offerings will jumpstart your path to operational excellence?

When you’re armed with data, ROI calculations, and the right tools, it’s easy to improve your efficiency. Give MAGNET a call today.

 

MAGNET’s Operational Excellence Practice

MAGNET works alongside manufacturers to improve how work flows through their business—from the front office and engineering process to the shop floor and shipping. We help identify the operational issues that limit productivity, capacity, and throughput, then work with your team to prioritize and implement improvements that deliver measurable results.

aaron-gula
Aaron Gula
Operational Excellence

 

Get in touch with an expert.